Harford Yield Solutions empower manufacturers to minimise overfill/giveaway while meeting average quantity regulations, reducing wastage and improving the bottom line. These solutions encompass Waste Reduction and Fill Optimisation.

A complete range of yield optimisation solutions and systems

Yield optimisation plays a pivotal role in manufacturing efficiency and profitability. It focuses on ensure optimal filling while meeting average quantity regulations and reduce raw material, labour and energy wastage. By implementing advanced yield optimisation solutions, manufacturers can achieve higher yields, reduce transformation costs and enhance overall performance. From precise weight control and accurate quantity measurements to statistical process control, yield optimisation encompasses a range of methodologies that streamline processes, drive efficiency, and boost the bottom line.

Achieve consistent product quality, minimise overfill and underfill

Harford’s fill optimisation solutions emcompass weight control, average quantity and process integration to ensure optimal filling while meeting average quantity regulations. With precise measurement and control, businesses achieve consistent product quality, minimise overfill or underfill, reduce material waste, and enhance operational efficiency. Our solutions provide end-to-end traceability, empowering managers and operations with actionable insights.

Optimise resource allocation, reduce costs & enhance sustainability

Waste reduction solutions cover various solutions to minimise inefficiencies and promote sustainability in manufacturing. These include monitoring and reducing raw materials and labour waste, implementing energy tracking systems to address energy waste, and adopting efficient processes. By integrating these solutions, manufacturers can optimise resource utilisation, reduce transformation costs, enhance environmental performance, and gain a competitive advantage through overall operational excellence.

Fill Optimisation

Harford fill optimisation solutions help manufacturers ensure that optimum control can be achieved – even where high levels of variation exist in the process. Harford fill optimisation solutions include weight control, average quantity and process integration.

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Waste Reduction

Harford waste reduction solutions help manufacturers minimise raw materials and labour wastage as well as energy wastage through effective monitoring and end-to-end traceability. Harford waste reduction solutions include raw materials and labour wastage/monitoring and energy wastage (energy tracking).

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  • What is yield optimisation in manufacturing?

    Yield optimisation in manufacturing aims to maximize production output while minimizing waste and inefficiencies. It involves analysing processes, identifying bottlenecks, and implementing strategies for improved resource utilization and product quality. The goal is to enhance operational efficiency and profitability. 

  • How can yield optimisation benefit my business?

    Yield optimisation benefits businesses by reducing waste, improving product quality, and enhancing overall operational efficiency. By identifying and addressing production inefficiencies, businesses can optimize their processes, reduce costs, and deliver high-quality products to customers. 

  • What are common challenges manufacturers face?

    Challenges include process variability, equipment downtime, and quality issues. Yield optimisation systems use data analysis and real-time monitoring to address these challenges. By identifying patterns and predicting outcomes, businesses can make informed decisions to optimize yield and reduce defects. 

  • How does real-time monitoring contribute to yield optimisation?

    Real-time monitoring provides instant insights into production processes. It helps detect anomalies, track performance indicators, and make timely adjustments. By monitoring processes in real time, businesses can identify issues, optimize parameters, and ensure consistent quality and yield. 

  • Can yield optimisation systems improve product quality?

    Yes, yield optimisation systems enhance product quality by identifying and addressing production issues promptly. Continuous monitoring and adjustment of processes ensure that products meet or exceed quality standards, leading to improved customer satisfaction and brand reputation. 

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Harford Control Ltd is a company registered in England with Company Number 1207483. VAT No. GB 140 2121 39.