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In many instances, an internal performance review or a checklist review is not sufficient to achieve an objective picture of the line performance, to spot the early warning signals regarding business failure, and to identify key growth opportunities. That’s where an external, independent perspective helps.
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A food manufacturer was relying on in-line checkweighers to ensure that no underweight products leave site. However, they had inadvertently set the reject limits below the legally acceptable T1/T2 limit. It only took one look at the existing limits by our trained advisor to notice something was off, and to suggest an easy correction!
At a drinks manufacturer, we noticed that through various iterations of their paperwork, an unnecessary calculation had been added to their manual weight control process. Depending on circumstances, this meant they were potentially underfilling or giving away their high-value product. All it took was the adjustment of a formula to ensure they were back in the realms of legal compliance.