Harford Control
Integrated production solutions to drive performance improvement
News & Updates
Credit crunch squeezing profits
FMCG manufacturers squeezed between fixed output prices & increased input costs.
Date: 15.12.2008
Unlock hidden factory profits
Improve Yields, Minimise Downtime, Eliminate Coding Errors, Reduce Wastage
Date: 17.11.2008
The Harford Control System
All our systems are configured to meet clients' needs, but they typically offer the following:
Comprehensive real time reporting
The Harford system reports on all-important criteria, minimising the need for additional information and reducing the risk of misinterpretation.
The information is real time and provides the highest levels of accuracy, as it embeds algorithms to take into account changes in activity and conditions.
Interpretation tools
Correct interpretation of the data is essential. So our system also builds in the use of interpretation tools and techniques such as Six Sigma, capability analysis and short interval control. Effective use of these tools guards against unnecessary interference with production processes.
Customised modules
As the Harford Control system is modular, we can tailor the 'best fit' for your precise needs.
A typical system will include:
- Automated online data capture
- Information at point of collection
With easy to use off-line tools (hand held or fixed terminal) for the immediate benefit of operators and supervisors - Higher Management Suite
All data and information is centrally archived to the Harford file server. In most applications, this file server is connected to the client's own existing computer network so real time information can be accessed on existing PCs. This means that everyone, from factory floor to boardroom, has the same opportunity to view an up-to-date accurate picture of production performance. - Customised reporting and analysis
The modular nature of Harford Information Management Systems means that the system can be added to, and expanded, at any time with minimal disruption and effort.
You can select modules according to your particular needs.
Specific controls for the effective management of Risk include:
- On-line barcode scanning
- Automatic Line Configuration
- Average Weight Control (Legal Metrology) & e marking
- Torque Measurement
- On-line/Off-line Coding Compliance
- Traceability
- HACCP
- Operational Discipline
- Quality Control/Assurance
- Temperature Control
- On-line Vision
Specific controls for Reduction of Cost and Enhancement of Profitability include:
- Production Efficiency
- Overall Equipment Effectiveness (OEE)
- Materials Usage Variance
- Right First Time Quality
- Elimination of Rework
- Minimisation of Scrap
- Labour Utilisation
Through the effective management of variation and the overall reduction of wastage, reduced energy costs and a correspondingly reduced carbon footprint can be achieved. These tools include:
- PLC Downtime Analysis
- Weight & Quality Control
- Statistical Process Control
- Six Sigma
- Short Interval Control
- Pareto Analysis (Top Losses)
- DMAIC
This system combines to create a more Lean Manufacturing environment with effective asset utilisation, better protection from risk and lower unit costs.